Shandong Shengyue Technology Development Co.,Ltd is one of the most professional shacman f3000 exhaust brake assembly dz9100189018 manufacturers and suppliers in China. Please feel free to buy high quality genuine auto parts at competitive price from our factory.
SHACMAN F3000 Exhaust Brake Assembly DZ9100189018
FUNCTION
1. Auxiliary Braking Function: By controlling a butterfly valve to close the exhaust passage, the system increases engine exhaust back pressure, thereby generating braking torque within the engine to facilitate auxiliary vehicle deceleration-a feature particularly effective for reducing vehicle speed on long downhill gradients.
2. Alleviation of Main Brake Load: This function reduces reliance on the service brakes (brake pads and discs), thereby extending the service life of the braking system, mitigating the risk of brake overheating and fade, and enhancing overall driving safety.
3. Pneumatic Control Function: Utilizing compressed air to actuate a cylinder, the system rapidly opens or closes the butterfly valve, offering quick response times and simple operation.
4. Sealing and High-Temperature Resistance: The system maintains excellent sealing integrity within high-temperature exhaust environments, preventing gas leakage and ensuring stable, reliable braking performance.
5. Emissions and Engine Protection: The system assists in regulating engine speed and load, minimizing the risk of engine over-revving during prolonged downhill descents, while simultaneously ensuring compliance with safety and emissions regulations applicable to heavy-duty trucks.
Advantages
| Category | Specific Performance Advantages |
|---|---|
| Auxiliary Braking Capability | Precisely closes the exhaust passage through the butterfly valve, generates higher exhaust back pressure, provides strong engine braking torque, effectively assists vehicle deceleration, and maintains stable speed especially on long downhill sections |
| Braking System Protection | Significantly reduces the frequency and intensity of use of the service brakes (brake pads and brake discs), lowers the risk of brake overheating and fade, and extends the service life of the main braking system |
| Durability & Heavy-duty Adaptation | Made of high-temperature resistant alloy/cast steel material, with a sturdy structure that can withstand high temperature, vibration, and corrosion under harsh conditions of heavy-duty trucks, offering high long-term reliability |
| Response & Control | Pneumatic butterfly valve design ensures quick response, precise control, and smooth braking effect without causing sudden vehicle shaking |
| Driving Safety | As a reliable auxiliary/emergency braking system, it enhances vehicle control on mountain roads and heavy-load downhill sections, reducing accident risks |
| Fuel Economy | Reduces frequent use of service brakes, maintains smooth driving rhythm, and indirectly improves fuel efficiency |
Interfacing Relationships
Installed downstream of the engine exhaust manifold outlet, situated between Exhaust Pipe Assembly (I) and Exhaust Pipe Assembly (II).
Located on the exhaust line at the rear or side of the engine, in close proximity to the exhaust manifold outlet; connected to the upstream and downstream exhaust pipes via flanges or clamps.
Front End: Connects to the upstream exhaust pipe assembly using a gasket and either a clamp or a flange.
Rear End: Connects to the downstream exhaust pipe or a flexible hose.
Mounting Method: Secured to the exhaust line using brackets, bolts, and lock nuts; features an interface for pneumatic control lines.
DETAILS
| DESCRIPTION |
Exhaust Brake Assembly |
PART NUMBER | DZ9100189018 |
| WEIGHT |
6KG |
VOLUME | 15 cm × 20 cm × 29 cm |
| TRUCK MOLDE | SHACMAN | QUALITY | Copy,High Copy, OEM,Original |
| MOQ | 1 | WARRANTY | 1 year |
| PAYMENT | TT/WESTEN UNION | SHIPMENT | by air/sea/railway |
| BRAND | SINOSACHS | PLACE OF ORIGIN | JINAN CITY,CHINA |
| STOCK | IN STOCK | APPLICABLE SITE | ENGINE |
| PACKAGE | Carton/Woodenbox | PORT OF LANDING | Qingdao Port,China |
Daily Maintenance Suggestions
1. Regular Functional Checks: Every 5,000–10,000 kilometers, or during each scheduled maintenance service, test the exhaust brake switch. Observe the butterfly valve to ensure it opens and closes rapidly, and check for any signs of sticking, abnormal noises, or delayed response.
2. Inspect Pneumatic Lines and Seals: Verify that the pneumatic lines are free of air leaks and that the cylinder operates smoothly. Check the flange connections and the butterfly valve area for any visible signs of air leakage.
3. Cleaning and Corrosion Prevention: Keep the surfaces of the valve body and cylinder clean to prevent the accumulation of dirt, sand, and oil residue. Inspect the thermal insulation layer and external components for any signs of corrosion.
4. Integrate with Vehicle Maintenance: When inspecting the vehicle's compressed air system, take the opportunity to simultaneously check the operational status of the exhaust brake.
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Hot Tags: shacman f3000 exhaust brake assembly dz9100189018, manufacturers, suppliers, factory, parts, genuine, original
